Electric sensor box – pneumatic filling machines

Smart replacement for air whisker sensors on pneumatic filling machines. The ICP Sensor Box converts signals from electric sensors into air signals, adds programmable delay, supports No Bottle No Fill (NBNF), and works with most leading sensor brands. Simple plug-and-play upgrade for increased reliability and lower maintenance.

Price starting from $2,100 – contact us for configuration and accurate pricing.

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ICP Electric Sensor Box – Smart Sensor Interface for Pneumatic Auto Filling Machines

Upgrade your pneumatic auto filler with the ICP Sensor Box – a smart, plug-and-play replacement for outdated and unreliable air whisker sensors.

Designed to work with any pneumatic automatic filling machine, the ICP Sensor Box converts signals from 1–2 electric sensors (infrared, retro-reflective, or non-reflective) into the air signal required to trigger the fill cycle. This modern solution eliminates the need for expensive, high-maintenance air whiskers and offers advanced control and flexibility over your filling process.

Key Features:

  • Universal Compatibility – Direct replacement for air whiskers on all pneumatic auto filling machines

  • Dual Sensor Support – Accepts input from one or two electric sensors (infrared or reflective)

  • Smart Delay Control – Built-in programmable PLC allows adjustable signal delay, preventing false triggers from downstream sensors by allowing a delay for a bottle to pass the sensor without triggering the fill cycle.

  • No Bottle, No Fill (NBNF) – Enables logic where both sensors must detect a container to initiate a fill cycle

  • Plug & Play Installation – Easily integrates into existing setups without the need for rewiring or reconfiguration

  • Flexible Sensor Options – Compatible with most major sensor brands—no lock-in or proprietary components

Why Upgrade?

  • Say goodbye to fragile and expensive air whiskers

  • Sense small or lightweight containers with greater accuracy and confidence

  • Quick sensor replacement from a wide range of affordable suppliers

  • Reduced downtime and maintenance costs

  • Reliable operation even in high-speed filling environments

A Game Changer for Pneumatic Fillers

Whether you’re running short batches or high-volume production, the ICP Sensor Box offers a cost-effective, reliable, and intelligent solution to keep your lines running efficiently. It’s already proving itself as a must-have upgrade for businesses using pneumatic air whiskers.

Pricing starts from $2,100 depending on your machine setup and sensor requirements. Please contact us to discuss your configuration and receive an accurate quote tailored to your application.

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