ICP-1 BUF Filler 2.5ml to 1.25 litre

Description

ICP-1 BUF is A high-quality Australian designed and built, heavy-duty filling machine.

Capable of filling volumes from 2.5ml – 1.25 litre.

Can be used to fill low viscous fluids through to thick creams.

Includes Bottom Up Fill (BUF) attachment.

FULL DESCRIPTION

The NEW ICP-1-BUF filler is the long-awaited updated replacement for the Rentafill RV-1-BUF and Asset AV-3 volumetric fillers.

A high-quality, heavy-duty machine built and designed in Australia by ICP Packaging Machines Australia. This machine has been manufactured without compromise in quality and with a high focus on reliability.

Bottom-up fill (BUF) is designed to drop the nozzle into your container and fill it whilst automatically lifting the nozzle. Perfect for foaming products and or production line operation.

ICP-1-BUF will handle almost any wet product, including water, oil, pasta sauces, pastes, shampoo/conditioner, and thick creams. It can be hopper-fed for thick products or fitted with an inlet hose to draw free-flowing products direct from a holding vessel/vat/IBC.

ICP-1-BUF can handle fill sizes from 2.5 mL to 1.25 litre (with interchangeable cylinders) and accurately adjust the volume to suit any filling needs with a millimetre accurate digital scale.

Designed to be highly user-friendly, easy to clean, and robust. Constructed from high grade 316 stainless and PETP suitable for food, industrial and pharmaceutical applications.

ICP-1-BUF design allows for all contact parts to be easily removed for cleaning without the need for tools.

ICP-1-BUF can also be optioned with various ranges of nozzle attachment, including positive shut off (PSO), plug and suck-back nozzles.

Suitable for hot filling and food products above 60 deg C, including products with particles in suspension with an optional spool valve setup.

ICP-1-BUF can also be easily attached to a conveyor with gates & sensors for a single-cylinder automatic operation. See SINGLE HEAD FILLER PRODUCTION LINE.

 

FEATURES

• Bottom Up Fill (BUF) attachment.
• All 316 stainless and food grade contact parts.
• Fast toolless removal of contact parts for cleaning.
• Fully pneumatic operation – flameproof.
• Suitable for warm water washdown.
• High quality pneumatics from Festo and SMC.
• 304 Grade stainless steel base and cladding for bench or trolley mounting.
• Cylinders are infinitely adjustable between 10% and 100% of their rated volumes.
• Easy operation and volume adjustment by a mm accurate digital counter. Allows for precise return to previous fill volume without the need to re-calibrate.
• Highly accurate filling ± 0.5% or better.
• Fully adjustable fill and recharge speed valve controls.
• Footswitch included for hands-free one-shot cycling.

 

OPTIONS

• Available with a range of 316 stainless hoppers from 12L – 48L.
• Various inlet connections from 1″- 2″ inch
• Range of standard nozzles from 5 – 25mm
• Range of optional powered nozzles from positive shutoff (PSO) nozzle, plug & suck-back nozzle.
• Spool Valve for hot-filling products above 60 deg C (i.e. hot sauces).
• Additional sizes of interchangeable product cylinder and piston assemblies 25, 50,125, 250, 500 & 1250ml.
• Stainless steel trolley with lockable castor wheels.
• BUF trolley with gates and whisker for automatic operation.

  

SPECIFICATIONS

•  Dimensions w x d x h (mm) 940 x 450 x 300 (inc handwheel) (excludes BUF)
• Weight Approx. 58kg
• Air Pressure Required (Kpa) 600 (87psi)
• Fill range of 2.5ml – 1.25 litre.
• Product cylinders maximum capacity 25,50,125,250,500 & 1250ml. Cylinders infinitely adjustable between 10% and 100% of their rated volumes.
• Product piston fitted with O-ring energised Teflon/HDPE glide ring seal.
• Quick connect tri-clover product inlet/outlet fittings.
• Rotary valve system or optional spool valve for use with hot filling products above 60deg C.
• Individually adjustable fill and recharge speed.
• Festo DVRS40 rotary actuator and pneumatic cylinder.
• Fill rate of 10-15 per min (user and product dependant).
• Fill accuracy ± 0.5% or better.
• Pneumatic Footswitch for hands-free operation.

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